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AVENRÀ TECHNICAL PUBLICATIONS

ONE & EVO service manual

Manufacturer technical information and workshop procedures

AV-SM-01 · Issue 1.5.4
19 October 2026

Amperà EV Ltd T/a Avenrà · ONE / EVO · ZF variants 1 and 3 · Version A

Application

Sections marked ONE / EVO apply to both models. Model-specific values are identified in each table. Specifications, procedures and approval drawings are included in this publication. Perform electrical and mechanical service work only if qualified for the task.

Use the current model specifications. Historical component records apply only to the identified hardware revision. See current specifications and battery rating history.

Procedure limits are stated at the beginning of the relevant section. Obtain any missing service data from Avenrà Technical Support before starting the work.

115 sections · ONE & EVO

Model specifications & maintenance

TD-01Model specifications and performance

ONE / EVO

Manufacturer technical information · TD-01

The following specifications apply to current Avenrà ONE and standard EVO configurations. The separate HyperCore table identifies the performance of upgraded EVO configurations. Range figures apply to the stated operating conditions.

Model specifications and performance
ItemONEEVO standard
Current vehicle categoryL3e-A1 motorcycleL3e-A1 motorcycle
Maximum speed56 mph as supplied109 mph
Rated or continuous power5 kW10.5 kW
Peak powerApproximately 6 kWApproximately 35–37 kW
0–60 mphNot specified3.9 seconds
Nominal battery72 V, 80 Ah; 5.76 kWh72 V, 160 Ah; 11.52 kWh
Headline rangeUp to 125 miles in city conditionsUp to 220 miles in ideal conditions at around 35 mph
Winter delivery-use estimateNot specified100–120 miles at 0–5°C, with typical speeds around 30 mph
Vehicle weight with battery150 kg excluding rider; calculated as 115 + 35 kg175 kg excluding rider
Complete battery assembly35 kg including casing and BMS59 kg including casing and BMS
Maximum loaded weight290 kg338 kg
Calculated loading allowance140 kg163 kg

EVO HyperCore performance figures

Model specifications and performance
Configuration0–60 mphMaximum speedContinuous power
HyperCore 12003.4 seconds123 mph32 kW
HyperCore 18002.9 seconds134 mph32 kW

The winter delivery estimate and ideal maximum describe different range conditions. Performance figures are not service limits. Loading allowance is maximum loaded weight minus vehicle weight with battery: ONE 290 − 150 = 140 kg; EVO 338 − 175 = 163 kg. It covers rider, passenger, luggage and added accessories together; axle and accessory limits also apply.

ONE is classified L3e-A1. The vehicle CoC dated 29 June 2026 identifies type ZF, variant 1, version A and L3e-A1 in field 0.3. HyperCore 1200 and 1800 installations are outside the configuration documented in the original approval dossier; the performance specifications in this section do not replace configuration-specific approval documents.

Document references: TD-01 reference record.

TD-02Identification and vehicle configuration

ONE / EVO

Manufacturer technical information · TD-02

Identification and vehicle configuration
FieldONE referenceEVO reference
TypeZFZF
Variant13
Current versionAA
VIN pattern for version AR750ZF1A??Z??????R750ZF3A??Z??????
Historical VIN pattern BR750ZF1B??Z??????R750ZF3B??Z??????
Historical VIN pattern CR750ZF1C??Z??????R750ZF3C??Z??????
Historical VIN pattern DR750ZF1D??Z??????R750ZF3D??Z??????
Axles and wheels2 axles, 2 wheels2 axles, 2 wheels
Driven axleRearRear
Seating positions2 in the dossier2 in the dossier

Question marks represent unspecified characters in the manufacturer’s examples, not characters to enter as an actual VIN. The source surrounds the examples with star delimiters. Do not infer a model year or decode the remaining positions from these examples alone.

Identification and vehicle configuration
Body versionManufacturer shape nameComplete vehicle drawing
A — currentG8ZF-03-01
B — source onlyXRZZF-03-02
C — source onlyT4ZF-03-03
D — source onlyR1ZF-03-04

Current ONE and EVO motorcycles use version A (G8). Versions B–D are historical reference configurations. Record the complete VIN, model, variant, version, controller identification, motor identification, battery identification and applicable modifications or service bulletins.

Identification and vehicle configuration
Identification itemRecorded location or method
Manufacturer’s statutory plateRight side of the chassis, behind the right-side fairing. Source: R, x330, y70, z780; riveted to chassis; ZF-01.
VIN locationStamped on the steering column. Source: R, x280, y30, z850; ZF-02.
Traffic and display unitsRight-hand and left-hand traffic; metric and imperial units

The plate and VIN locations apply to both models. R and the coordinate entries are the approval drawing notation. Use these references with the physical component locations stated above.

Document references: TD-02 reference record.

TD-03Powertrain identification and component access

ONE / EVO

Manufacturer technical information · TD-03

Powertrain identification and component access
ItemZF variant 1ZF variant 3
Motor manufacturer and makeZhejiang Quanshun Electric Drive Technology Co., Ltd. / QSSame manufacturer / QS
Motor identificationZF72V50TTZF72V100TT
Motor position drawingZF-05-01ZF-05-03
Propulsion arrangementOne rear wheel-hub motorOne rear wheel-hub motor
Motor operating voltage72 V72 V
Working principleSynchronous three-phaseSynchronous three-phase
Approval controller IDZF72V150AZF72V410A
Current motor controllerFarDriver ND72400HyperCore 850 / FarDriver ND72850
Motor controller locationBelow the tank bodyLeft side of the bike
Charge controller locationLeft side of the bikeUnder the tank body
Motor controller accessRemove left and right fairings, tank body and seatRemove left-side fairing only
Controller arrangement drawingZF-06ZF-06
Propulsion control drawingZF-07ZF-07
Battery reference and rating72V80AH; 72 V, 80 Ah72V160AH; 72 V, 160 Ah
Calculated nominal energy5.76 kWh11.52 kWh
Current battery mass35 kg (casing and BMS included)59 kg (casing and BMS included)
Number of cells field2020
Battery installation drawingZF-08-01ZF-08-02
Battery chemistry statedLithium batteryLithium battery
Secondary propulsion batteryNot applicableNot applicable
Current charger arrangementBuilt inBuilt in
Charging referencesZF-33 and ZF-34ZF-33 and ZF-34

Nominal energy is voltage × ampere-hours ÷ 1,000, not measured usable energy. Later battery sections record the separately sourced 20S1P configurations and EVO NMC 811 data; the approval alone does not establish these details.

Current controller IDs do not define programming limits. To access EVO’s charge controller, remove both side fairings first, then the tank body. “Tank body” means the bodywork called the fuel tank. Current chargers are built in; the earlier approval lists external units.

The approval identifies a rear hub motor and no clutch; its generic gear-case wording does not establish a separate gearbox or oil service. Electrical descriptions such as “direct current/three phases” and “series” are not wiring instructions.

Document references: TD-03 reference record.

TD-04Dimensions wheels and tyres

ONE / EVO

Manufacturer technical information · TD-04

Use the tyre sizes and cold pressures specified below. Tyre brand and model are not designated in this issue. Dimensions, rim specifications and load/speed markings are identified by their approval references.

Dimensions wheels and tyres
ItemZF variant 1ZF variant 3
Overall length2,070 mm2,070 mm
Overall width775 mm775 mm
Overall height1,120 mm1,120 mm
Wheelbase1,420 mm1,420 mm
Front tyre designation110/70-17 M/C 54S110/70-17 M/C 54H
Rear tyre designation140/70-17 M/C 66S160/60-17 M/C 69H
Tyre brand
Tyre model
Front rim3.0 × 173.0 × 17
Rear rimJ17 × MT3.5J17 × MT6.0
Front cold pressure250 kPa = 2.50 bar ≈ 36.3 psi280 kPa = 2.80 bar ≈ 40.6 psi
Rear cold pressure250 kPa = 2.50 bar ≈ 36.3 psi280 kPa = 2.80 bar ≈ 40.6 psi
Front axle nuts30–35 Nm30–35 Nm
Rear axle nuts95 Nm dry; 76 Nm with Loctite 243110 Nm dry; 88 Nm with Loctite 243
Front rolling circumference1,840 mm1,840 mm
Rear rolling circumference1,972 mm1,967 mm
Separate minimum load index fieldFront 30; rear 49Front 35; rear 55
Loads associated with those indicesFront 106 kg; rear 185 kgFront 121 kg; rear 218 kg
Separate minimum speed symbol fieldK front and rearP front and rear
Wheel category of useNormalNormal

The separate minimum load/speed fields differ from the full tyre designations. They do not replace the current Avenrà replacement-tyre specification.

Use the rear-axle nut torques in Tightening torques. Pinch-bolt torque and a separate loaded-pressure schedule are not specified in this issue.

Rear-wheel handling and tyre procedures are provided in §§06-01–06-09; steering-bearing identification is provided in §07-01. Complete wheel removal/refitting instructions, wheel-bearing data, runout limits and balancing limits are not specified in this issue.

Document references: TD-04 reference record.

TD-05Masses, loading and suspension

ONE / EVO

Manufacturer technical information · TD-05

Complete vehicle masses, excluding the rider, are ONE 150 kg and EVO 175 kg. ONE mass is calculated from the 115 kg vehicle and 35 kg complete battery assembly. The EVO complete battery assembly is 59 kg. Historical approval running-order masses of 115 kg (ONE) and 133 kg (EVO) exclude battery and rider and must be read within their original configuration.

Masses, loading and suspension
Approval fieldZF variant 1ZF variant 3
Mass in running order115 kg133 kg
Running-order distribution52 kg front / 63 kg rear58 kg front / 75 kg rear
Actual mass215 kg263 kg
Actual-mass distribution99 kg front / 116 kg rear116 kg front / 147 kg rear
Maximum laden mass 290 kg338 kg
Maximum front-axle mass106 kg120 kg
Maximum rear-axle mass184 kg218 kg
Maximum pay mass as labelled75 kg75 kg
Battery mass in older approval25 kg55 kg
Hill-starting ability at maximum laden mass12° slope12° slope

Maximum loaded weights include bike, battery, rider, passenger and luggage: ONE 290 kg; EVO 338 kg. Combined allowances for occupants, luggage and added accessories are 140 kg and 163 kg (calculated). “Actual mass” and “maximum pay mass” remain historical labels. Do not combine EVO’s older 133 kg and current pack to replace its confirmed 175 kg total. Source tyre-index and axle-limit entries differ slightly.

Chassis and suspension

Masses, loading and suspension
ItemZF variant 1ZF variant 3
Chassis drawingZF-04ZF-04
Front-fork arrangementZF-09-01ZF-09-02
Rear-suspension arrangementZF-10-01ZF-10-02
Steering geometry drawingZF-24ZF-24
Maximum steering angle37° right / 35° left37° right / 35° left
Steering arrangementFront steering axleFront steering axle
Current front-fork adjustmentCompressionCompression
Current rear-shock adjustmentPreloadPreload

No recommended rear preload setting is specified for either model. Fork-oil grade and fill quantity/air gap, travel, spring rates, sag and seal sizes are not specified in this issue. The older approval records no level-adjustment system or stabilisers.

Document references: TD-05 reference record.

TD-06Braking system specifications

ONE / EVO

Manufacturer technical information · TD-06

Braking system specifications
Item or source drawingONE / ZF variant 1EVO / ZF variant 3
Front service brakeTwin 270 mm discsTwin 300 mm discs
Rear service brake240 mm disc240 mm disc
Current braking systemCBSFront and rear ABS
Standard HEL equipmentNoneV1 front calipers; all brake lines; two reservoir pots
Current front master-cylinder boreOriginal 14 mm retainedHEL 16 mm
Current rear master-cylinder boreOriginal 14 mm retainedHEL 13 mm
Current brake padsNot specifiedEBC; part numbers pending
Brake fluidDOT 4DOT 4
Brake-fluid replacementEvery 2 years, regardless of mileageEvery 2 years, regardless of mileage
System schematicZF-13-01ZF-13-02
Front brake or pad detailsZF-14-01ZF-14-02
Rear brake or pad detailsZF-15-01ZF-15-02
Hydraulic pipes or ABS schematicZF-16-01ZF-16-02
Hydraulic electronic control unitNot referenced for variant 1ZF-17
Reservoir information referenceZF-13-01ZF-14-02 and ZF-15-02
Separate parking-brake systemNot applicableNot applicable

The P indication in the controls table is not evidence of a mechanical parking brake. The braking section explicitly marks the separate parking-brake system as not applicable.

Service application

Maintain separate ONE CBS and EVO ABS procedures. ONE retains its original 14 mm front and rear master cylinders. EVO has the HEL equipment listed above, including front/rear master-cylinder and lever assemblies, and retains its original rear caliper. Its current rear master bore is 13 mm; the older drawing records 14 mm.

Both models use vacuum bleeding by two technicians, as for a conventional ICE motorcycle. No separate EVO ABS pump activation is required for this method. Current pad part numbers, minimum disc and pad friction-material thickness, runout limits, hose details and fastener torques are not specified in this issue.

Use the drawing numbers to identify the original assemblies. Select replacement parts against the fitted component identification and applicable Avenrà part reference; a drawing number alone is not an orderable-parts cross-reference.

ABS identification and service checks

The original ABS assembly uses 60-tooth front and 48-tooth rear rings. The EVO ABS warning extinguishes after switching on. Sensor air gap, diagnostic access and brake-performance acceptance criteria are not specified in this issue.

Document references: TD-06 reference record.

TD-07Electrical equipment and drive interlocks

ONE / EVO

Manufacturer technical information · TD-07

Electrical equipment and drive interlocks
ItemDocumented information
Propulsion voltage72 V for variants 1 and 3
Auxiliary electrical supply12 V DC, 0–15 A via DC–DC under tank; no separate battery (both models)
Electrical circuit diagramZF-12
Main circuit breakerUnder pillion seat: ONE 150 A; EVO 300 A
Variant 1 circuit-breaker drawingZF-30-01
Variant 3 circuit-breaker drawingZF-30-02
Battery and propulsion protectionInsulated terminal enclosure and nylon plugs described; label drawing ZF-32
Charging socket and drawingType 2 in the tank body, both models; drawing ZF-33
Charger arrangement and ratingBuilt in. SM14 hardware: ONE 3.3 kW; EVO 6.6 kW. See online review.
Charge completion on both modelsCharger light and cooling fan switch off. Dashboard indication and HALO app message also confirm completion.
Side standMetal side stand; drawing ZF-29
Drive interlocks on both modelsMotor drive inhibited: side stand down, either brake lever applied, kill switch activated, or charging plug connected
Steering securityType 2 steering lock; combination-switch arrangement; drawing ZF-25
Passenger handhold and footrest drawingsZF-26 and ZF-27

Charger specifications and downstream voltage checks are provided in Charging system and Electrical shutdown. Complete full-system isolation instructions and the vehicle fuse map are not specified in this issue. ABS drawing fuse labels apply only to the ABS subsystem.

Earlier immobiliser/alarm omissions do not supersede current HALO, phone-as-key or other fitted security systems.

Lighting horn and mirrors

Electrical equipment and drive interlocks
ComponentSource identification or arrangement
HornLVEE DL70-II; electromagnetic single-tone horn; 12 V; approval mark II E32 000002; ZF-11
MirrorQIAOYU QY1108; approval mark L E11 001184
Optional mirrorXIONGXIN XX-298; approval mark L E13 009833
Headlamp adjustmentStepwise manual adjustment using a set screw
Hazard lampsUse the direction-indicator lamps
External lighting on both modelsAll LED. ZF-20; individual lamp details refer to component certificates

Headlamp aiming percentage, lamp ratings, and mirror mounting torque/thread size are not supplied. Approval markings identify documented parts; they do not establish interchangeability.

Document references: TD-07 reference record.

TD-08Charging operation and charge-time information

ONE / EVO

Manufacturer technical information · TD-08

The following charging procedure applies to ONE and EVO.

Charging operation and charge-time information
ItemONE and EVO
Ignition during chargingOFF
Main circuit breaker during chargingON
Supplied charging leadUK three-pin mains plug to Type 2 vehicle connector
Connection sequenceConnect the lead to the charging device first, then connect it to the bike.
Disconnection sequenceDisconnect the lead from the wall supply first, then disconnect it from the bike.
Vehicle inletType 2, located in the tank body
Type 2 connector lockingThe connector does not lock during charging.
ChargerBuilt in. SM14: ONE 3.3 kW; EVO 6.6 kW hardware references. Vehicle settings require configuration matching.
Completion indicationsCharger light and cooling fan switch off; dashboard indication and HALO app message also confirm completion.
Motor interlockA connected charging plug inhibits motor drive.
Charging temperature limitsMinimum and maximum permitted battery temperatures: unknown for both models.

Previously published charge-time estimates

Reference WEB1 lists 20–80% charge-time estimates alongside a 6.7 kW charging reference. These figures are retained in the publication history below.

Charging operation and charge-time information
Charge windowONEEVO
20–80% state of chargeApproximately 23 minutesApproximately 48 minutes

These estimates are not validated service charge times for the ONE 3.3 kW or EVO 6.6 kW onboard charger and their configured limits. A verified full-charge duration for the supplied three-pin lead is not specified in this issue.

A 0–100% charge duration and a dedicated three-pin charge duration are not specified. Do not treat the 20–80% estimates as full-charge times or extrapolate them to other charging supplies.

Charging service-data requirements

Charger model and capability data are provided in Onboard charger specifications. Battery charging-temperature limits, configuration-specific charge settings and a complete charging-branch isolation procedure are not specified in this issue. Charger ambient ratings are not battery charging-temperature limits.

Document references: TD-08 reference record.

TD-09Controls and dashboard indications

ONE / EVO

Manufacturer technical information · TD-09

The table identifies the controls and indications for ONE and EVO. Model-specific equipment and historical approval entries are identified in the applicability column.

Controls and dashboard indications
FunctionControl presentIndication / detailApplicability
Dipped beamYesYesVariants 1 and 3
Main beamYesYesVariants 1 and 3
Direction indicatorsYesYesVariants 1 and 3
Hazard warningYesYesVariants 1 and 3
HornYesNo separate tell-taleVariants 1 and 3
Battery capacity statusNo separate controlSOC % from BMSBoth current models
Drive modes 1, 2 and 3Right switch: 1, 2, 3Yes. Power: 50% / 70% / 100% of controller presetsBoth current models
ReverseHold R, then apply slight throttleYes; controller motor-speed limit 200 rpmBoth current models
P or ParkLeft P buttonP to D when P is pressedBoth current models
Cruise controlRight button beside RYesBoth current models
Malfunction indicatorNo separate controlYesVariants 1 and 3
ABS failure warningNo separate controlGoes out after switch-onEVO (current)

Use the right 1/2/3 switch to select modes. Changes are possible while riding without closing the throttle, but closing it first is strongly recommended. After switch-on, press the left P button to release Park (display P to D). The right button beside R activates cruise; throttle twist or brake activation cancels it. Cruise has no separate minimum engagement or maximum operating speed restriction. Approval labels: mode beside its control; reverse/Park/cruise on their controls. Drawings: ONE ZF-18-01; EVO ZF-18-02.

Variant 4 equipment — outside this publication’s model scope

Dedicated battery/controller/motor temperature indicators, extra engine start/shut-off controls and “anti slip” are listed for variant 4/E only. This source does not establish their fitment on ONE or EVO.

“Overtaking beam” is also listed under variant 4 only; its fitment on ONE/EVO requires current confirmation.

Charge completion and drive status

Charge completion is indicated on both dashboards and in HALO. Blank Ready or fault-indication entries in an older approval record do not define the current fitted equipment.

Motor drive is inhibited by side stand down, either brake lever applied, kill switch activated or charging plug connected. Audible fault indications originate from the controller; use Controller audible fault codes.

Document references: TD-09 reference record.

TD-17Maintenance schedule and service completion

ONE / EVO

Manufacturer technical information · TD-17

The maintenance schedule applies to both ONE and EVO.

Maintenance schedule and service completion
Service itemONE and EVO
Separate initial serviceNot required
Routine servicingEvery 12 months or 6,000 miles, whichever comes first
Brake-fluid replacementEvery 2 years, regardless of mileage; DOT 4
Other component replacementsCondition-based, including fork oil.

Requirements at every routine service

Maintenance schedule and service completion
Work areaRequired on both ONE and EVO
Inspection and functional checksTyres/wheels; brakes; steering; suspension; bearings; fasteners; wiring/connectors; lights; safety interlocks.
Diagnostics and battery recordPerform BMS/controller diagnostics. Record, where available: SOC; pack voltage; minimum/maximum cell voltages; cell imbalance; temperatures; cycle count; state of health.
Road testRequired after every routine service.
Service record and sign-offRecord and sign off every service in the dealer portal.

Detailed inspection and replacement acceptance limits must be obtained for the relevant component where they are not specified in this issue.

Additional service data required by operation

Maintenance schedule and service completion
Work areaDetails still required for a usable procedure
Fasteners and chassisRear-axle torques confirmed from SM14. Pinch-bolt torques, wear/runout limits, lifting points and bearing installation data remain open; SM14 identifies steering bearings and axle threadlocker.
BrakesPart IDs, disc/pad wear limits, runout, fastener torques and ABS sensor gap. Bleeding method and two-year fluid replacement interval confirmed.
Battery and high-voltage workPack/BMS and fitted charger match, full isolation, charging-plug/CAN order, thermal recovery and fuse map. SM14 supplies downstream checks and charger capability data.
Controller and motorComplete pinouts, firmware/calibration IDs, authorised settings, temperature/recovery data and sensor curves. Match current APK to SM14’s version-specific app workflows.
Suspension and maintenanceFork-oil grade and quantity/air gap, travel, spring/sag data, seals and adjustment ranges. Front compression and rear preload adjustment confirmed; no rear setting specified. Other replacements are condition-based.

The listed requirements identify operations that need additional service data. Outstanding approval-reference issues include U0110 wording, PID 42 scaling, mass/axle labels and configuration mapping. Current performance specifications are defined in Model specifications and performance.

Document references: TD-17 reference record.

TD-32Tightening torques

ONE / EVO

Manufacturer technical information · TD-32

Use the following rear-axle nut torques. Select the value for clean, dry threads or the specified Loctite 243 assembly method. These values supersede the earlier 45–50 Nm entry.

Tightening torques
Rear-axle nut conditionONE — M16EVO — M20
Clean and dry95 Nm110 Nm
Loctite 243 applied76 Nm88 Nm

The remaining fastener values apply to both models. Identify the listed component and fastener before tightening; do not transfer a value to another component.

Tightening torques
Other component as printed in TQ1Torque — both models
Handlebar clamp nut18 Nm
Head stem expander bolt20–25 Nm
Seat clamp nut18–20 Nm
Seat post binder nut18–22 Nm
Front axle nuts30–35 Nm

For assembly with Loctite 243, inspect the retaining hardware and clean/dry the threads before applying the specified blue medium-strength threadlocker. Do not add oil, grease or anti-seize. Tighten ONE to 76 Nm and EVO to 88 Nm. The specified 20% reduction is already included; do not reduce these values again. Follow the specified application and curing requirements. Axle pinch-bolt torque remains unspecified.

Document references: TD-32 reference record.

General information & electrical safety

00-00Ignition — key fob start and automatic power-off

ONE / EVO

Operating procedure · 00-00

Switch the ignition ON

  1. Set the main circuit breaker to ON.
  2. Press and hold the START button on the key fob, identified by the lightning bolt (⚡) symbol.
  3. Release the button, then immediately press the same button twice in quick succession.

Automatic power-off

Park the motorcycle securely and leave it unused for two minutes. The ignition powers down automatically.

WARNING

Automatic power-off does not isolate the electrical system. For service work, follow High-voltage system — downstream shutdown and the isolation procedure for the circuit being serviced.

NOTE

After service work, complete Reconnection and return to service before switching the circuit breaker ON. For operation using a paired phone, see Phone as Key — pairing and operation.

00-01General service requirements

ONE / EVO

Service information · 00-01

NOTE

Routine service is every 12 months or 6,000 miles, whichever comes first; no separate initial service. DOT 4 brake fluid is replaced every two years irrespective of mileage. See Maintenance schedule and service completion.

Personnel and equipment

Electrical service work must be performed by a qualified technician competent in the fitted system. Use Avenrà-approved diagnostic tools and procedures for the motorcycle hardware and software.

Work involving high voltage

General service requirements
Task or systemElectrical work involved
Rear wheel removalThree motor-phase leads disconnect at HyperCore and route through the chassis to the left rear swingarm. There is no wheel-end disconnect. Rear-wheel reference: Rear hub-motor wheel — removal requirements.
Tank and Type 2 inlet assemblyRemoval involves high-voltage disconnection. The charging and battery circuits must both be addressed.
Ignition and instrumentsA nominal 72 V feed is present. Do not treat the complete ignition or instrument loom as 12 V or 5 V.
BMS and controller diagnosticsUse Avenrà-approved diagnostic tools and procedures for the fitted hardware and software. No unapproved firmware update, reset procedure or settings manipulation can be presumed safe.

Software and configuration

WARNING

Do not install unapproved firmware, change HyperCore or BMS settings, or use an unapproved diagnostic reset procedure. No unapproved update or configuration change can be presumed safe. Component current capability does not authorise an increase in vehicle power.

Required service data

Obtain the applicable procedure before work that depends on any of the following:

  • Protected access to battery negative; alternative breaker-access control for work with the pillion seat removed.
  • Verification schedules for mixed-voltage circuits, charging connections, BMS connections and alternative supply paths.
  • Complete fairing fixing details and refitting torques.
  • BMS charging-plug/CAN sequence, CAN pinout, controller pinout and DC-DC pinout.
  • Model, VIN and hardware applicability; complete removal, installation, commissioning and functional checks. Confirmed service intervals are recorded in the Maintenance schedule and service completion.

Technical references

HSE — Electric and hybrid vehicles
www.hse.gov.uk (opens in a new tab)

HSE — Electrical test equipment (GS38)
www.hse.gov.uk (opens in a new tab)

00-02High-voltage system — downstream shutdown

ONE / EVO

Procedure · 00-02

Warning

Scope: downstream breaker and HyperCore DC input checks. Full-system isolation, protected access to pack negative and verification of other circuits require the applicable service procedure.

WARNING

The battery, upstream wiring and vehicle-side DC charging connection remain energised with the main circuit breaker OFF. Do not touch exposed connections. Keep the drive wheel stationary; rotation can generate voltage.

Prerequisites

  • Qualified technician authorised for the electrical work.
  • Motorcycle secured against movement. External charging disconnected and reconnection prevented.
  • Ignition keys, spare keys and remote activation under technician control.
  • Suitable DC voltage tester, leads, proving source and insulated tools. Approved protected access to main battery pack negative.

Test equipment

Use DC voltage mode. Connect the meter leads to the voltage and COM sockets. Prove the tester before and after each voltage check. Do not use a current socket, continuity mode or a non-contact detector to verify absence of voltage.

Shutdown and voltage checks

  1. Set the main circuit breaker to OFF. Keep the switch under direct technician control until the pillion seat has been locked. See Main circuit breaker — location and test points.
  2. Measure between the left-hand downstream breaker connection and main battery pack negative. Left and right are viewed from behind the motorcycle, looking forwards. Specified reading: 0 V DC. Do not use chassis metal or a BMS-controlled negative return as the reference.
  3. Remove the test leads. Refit and lock the pillion seat. Check that the seat is latched securely. Remove the key and retain control of all keys for the duration of the work.
  4. Wait at least five minutes from switching the breaker OFF.
  5. Check the HyperCore DC input: red probe at terminal 2; black probe at terminal 4. Specified reading: 0 V DC. See HyperCore — DC input voltage check.
  6. Verify absence of voltage at every additional circuit to be disturbed using its specified test procedure.

Stop conditions

  • Any voltage other than the specified 0 V DC, an unstable reading, or a failed tester proving check.
  • No approved test procedure or protected probe access for a circuit to be disturbed.
  • Pillion seat cannot be locked, or the work requires the seat to remain removed. Obtain an approved alternative means of securing the breaker OFF.
  • Arcing, heat damage or a short-circuit lockout. Follow Electrical fault — workshop response.
NOTE

The five-minute wait and initial breaker measurement do not verify every circuit. Do not short terminals or bypass protection to discharge stored energy.

00-03Electrical fault — workshop response

ONE / EVO

Procedure · 00-03

NOTE

Current model reference: Controller audible fault codes.

Apply this procedure after unexpected arcing, a short-circuit lockout, abnormal heating, smoke, fire or visible electrical damage.

Immediate action

  1. Stop work. Do not retry power-on or charging, clear a lockout, extend precharge time or bypass a protection function.
  2. If safe to do so, switch the main circuit breaker OFF. Secure breaker access, retain all keys and attach a DO NOT ENERGISE notice. If the seat cannot be locked, establish approved alternative isolation control before continuing.
  3. Keep the motorcycle out of service. Protect disconnected power contacts individually and restrain the connectors. Do not energise a dismantled motorcycle to move it.

Workshop control

Record the isolation status, disconnected components, outstanding faults and technician controlling the keys. Obtain that technician’s clearance before changing the vehicle state. Use an approved handling method; drive-wheel rotation can generate voltage.

Diagnosis and return to service

  1. Preserve fault codes, event data, photographs and work records before authorised clearing. Retain diagnostic tool/software identity, CAN command logs, reset times, requested/applied precharge settings and available voltage/current traces. Do not re-energise damaged equipment to retrieve data.
  2. Refer the fault to Avenrà Technical Support. Use only the approved diagnostic procedure for the fitted hardware and software.
  3. Identify and rectify the fault. Assess the controller, wiring, connectors, charging equipment and protection system as applicable. Complete the required electrical and functional checks.
  4. Record the repair, test results and authorisation before controlled re-energisation. Strike-out recovery requires Avenrà Level 9 permissions. A reset or successful power-on is not a return-to-service test.

Smoke or fire

WARNING

Raise the alarm. Evacuate the affected area and call 999 from a safe location. Identify an electric motorcycle with a lithium-ion battery. Do not enter smoke or flames to reach the breaker. Do not attempt to tackle a lithium-ion battery fire.

Do not reconnect or re-energise a fire-damaged motorcycle. Keep it out of service pending emergency-service advice and technical assessment. Breaker OFF is not an extinguishing procedure or proof of safety.

Emergency reference

London Fire Brigade — lithium-ion vehicle fires
www.london-fire.gov.uk (opens in a new tab)

00-04BMS — short-circuit lockout and recovery

ONE / EVO

Service information · 00-04

WARNING

Stop after the first short-circuit detection. Do not reset the BMS or retry power-on to check whether the fault has cleared.

Protection function

The BMS applies a short-circuit lockout when the fault is detected. The maximum precharge-failure allowance is five seconds. A reset does not repair the fault.

Strike-out lockout

Successive resets while a short circuit remains detected cause a permanent strike-out lockout. Recovery requires Level 9 permissions held exclusively by Avenrà.

BMS — short-circuit lockout and recovery
RequirementService instruction
Recovery authorityOnly Avenrà holds the Level 9 permissions required to recover a strike-out lockout. Refer the motorcycle to Avenrà technical support.
Customer and workshop accessCustomers, dealers and third-party repairers cannot perform this recovery. Do not attempt further resets or use an unapproved CAN device to clear it.
Fault repairRecovery does not repair the underlying fault. Keep the vehicle out of service until the fault has been rectified and the required inspection and checks are complete.
Return to serviceAvenrà controls the lockout recovery. Record the repair, test results and authorisation before any controlled re-energisation or return to service.
NOTE

The strike-out threshold and applicable hardware/firmware revisions are not specified in this issue. The limit does not permit additional reset attempts after the first fault.

Fault response: Electrical fault — workshop response.

Access & electrical components

01-01Left fairing — fastener identification

ONE / EVO

Identification · 01-01